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Announcements for SAE Mobilus

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[ARCHIVED] Attn.: System maintenance @ 6 PM ET, April 15, 2025
Last updated: April 16, 2025, 09.11 AM ET Date posted (original message): April 15, 2025, 12.10 PM ET UPDATE: The maintenance work has been completed and the website is back up and running again. Thank you for your patience. ORIGINAL MESSAGE: Please note that this evening beginning at 6pm ET, we will be performing network maintenance on pieces of the core network infrastructure. We expect this work to last for 1 hour. During this period, access to Mobilus may be impacted and the site may be unreachable during this time.  We will update once the maintenance activities have been completed. - The Mobilus team
Service Notice
[ARCHIVED] Experience WCX for Free—Expo Pass + Keynote Insights!
Join us at WCX 2025, where the future of mobility takes center stage! Get your FREE Expo Pass to explore groundbreaking technology, connect with industry leaders, and hear from visionary keynote speakers from Woven by Toyota, Stellantis, and Intel Automotive. For more information, visit: wcx.sae.org
Service Notice
[Resolved] Service notice - System issues
Update: Issue has been resolved. Please reach out to CustomerService@sae.org if you have any questions. -- Hello, Please be aware that we are currently experiencing system issues / slowness on the platform, and our teams are working diligently to resolve the issue as quickly as possible.  We apologize for any inconvenience and appreciate your patience and understanding. Thank you for your continued support. Best regards, The Mobilus Team
Service Notice
[ARCHIVED] Counter Reports Issue - Fixed
Last updated: November 11, 2024 [LATEST UPDATE] The issue has been fixed and Counter reports are now accessible through the portal. Usage data until the previous month (i.e. October 2024) can be pulled in reports.  Useful links: FAQs: https://saemobilus.sae.org/help/counter-usage-reports Mobilus Minute video on Counter: https://www.youtube.com/watch?v=45s8S3ixURk Thank you for your patience and understanding. - The Mobilus team -- [PREVIOUS MESSAGE HISTORY] Original announcement: Please note that Counter Database Reports and Title Reports are currently experiencing technical issues, and our team is working on restoring all functionality as soon as possible. We have disabled usage data extraction, while we're looking into the issue.  If you need immediate access to usage reporting, please reach out to your SAE Mobilus sales representative. Thank you for your patience, and we apologize for the inconvenience.
Service Notice
[ARCHIVED] Important Notice: Sunset of Mobilus 3.0
[LATEST UPDATE]   The legacy version of Mobilus (Mobilus 3.0) has now been officially sunset. Thank you for your valuable feedback and continued support in helping to improve Mobilus. - The Mobilus team -- [PREVIOUS MESSAGE HISTORY] IMPORTANT UPDATE: Sunset of Mobilus 3.0 (legacy version) We would like to inform you of an important update regarding SAE Mobilus - As part of our ongoing commitment to enhancing your experience, the legacy version of the platform (Mobilus 3.0) will be phased out on October 31, 2024. The current website with the newly redesigned interface introduced back in April, featuring an intuitive interface, improved search capabilities, advanced search, and in-depth browsing capabilities, will continue to remain operational going forward to support your needs.   What You Need to Know: Last Day of Service (Mobilus 3.0): October 31, 2024 Content Access: You will retain access to all subscribed content through your institutional subscription. Personal Preferences Migration: While most settings tied to your Dasboard in Mobilus 3.0 (alerts, annotations, folders) will transfer over to the new platform, saved searches will not be retained and will need to be recreated in the new platform through your complimentary My Library account. Access the New Platform: Your institutional preferences around login (IP authentication, SSO, username/password) will be retained.   We appreciate your understanding during this transition. Thank you for your continued support. If you have any questions, please don’t hesitate to contact us. Answers to common questions / FAQs are accessible here. Best regards, The Mobilus Team SAE International
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SAE International Digitization and AI Policy (ACTIVE)
SAE International prohibits the entry of SAE Content into any form of Artificial Intelligence (AI) tools, such as ChatGPT, OpenAI, or Microsoft Copilot. Additionally, creating derivatives of SAE Content using AI is also prohibited without express written permission from SAE International. In the case of such use, SAE International will suspend access to SAE Content, and further legal action will be considered.
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Recent SAE Edge™ Research Reports

Browse All 166
User Experience for Digitalized and Smart Cockpits and Cabins of Next-gen MobilityEPR202500603/31/2025
This SAE Edge Research Report explores advancements in next-generation mobility, focusing on digitalized and smart cockpits and cabins. It offers literature review, examining current customer experiences with traditional vehicles and future mobility expectations. Key topics include integrating smart cockpit and cabin technologies, addressing challenges in customer and user experience (UX) in digital environments, and discussing strategies for transitioning from traditional vehicles to electric ones while educating customers. User Experience for Digitalized and Smart Cockpits and Cabins of Next-gen Mobility covers both on- and off-vehicle experiences, analyzing complexities in developing and deploying digital products and services with effective user interfaces. Emphasis is placed on meeting UX requirements, gaining user acceptance, and avoiding trust issues due to poor UX. Additionally, the report concludes with suggestions for improving UX in digital products and services for future
Research Report
The Challenges of Next-gen ADAS and ADS and Related Vehicle Safety TopicsEPR202500303/31/2025
Advanced driver assistance systems (ADAS) and automated driving systems (ADS) continue to expand into the market at a rapid pace. As improved (i.e., next generation) versions of these systems become available, they will continue to face many challenges in their implementation and benefits for safety and driving operations. The solution will involve many parties, including road safety professionals and researchers who see the potential in these systems but may have difficulties keeping up with them, and safety advocates who are calling for these systems to achieve higher levels of safety now. The Challenges of Next-gen ADAS and ADS and Related Vehicle Safety Topics explores these challenges that will fall on the National Highway Traffic Safety Administration (NHTSA) and automakers as they balance costs and benefits; establish reasonable regulations and standards; and determine how to improve, test, deliver, and use these systems successfully. Perhaps the most formidable challenge will
Research Report
The Future of Automotive Powertrain Development: Insights from the Chinese MarketEPR202500403/03/2025
The electrification momentum of automotive powertrains has slowed down globally in recent years. At the same time, hybrid powertrains, once treated as transitional technology so as to be ignored, have achieved outstanding market performance and are increasingly gaining attention. A diversified powertrain technology landscape is gradually forming over the previous internal combustion dominant or the expected battery electric dominant scenarios. Due to misinformation and the communication barrier, some perceptions about China's automotive industry and powertrain technology within the international community remain partial, outdated, and misleading. The Future of Automotive Powertrain Development: Insights from the Chinese Market speaks to future trends for automotive powertrains and promotes the formation of a global consensus by sharing insights from powertrain experts at leading Chinese automakers and providing firsthand insights into the actual state of the Chinese automotive industry
Research Report
AI in Wonderland: Engineering in the Age of Overpromised TechnologyEPR202500201/14/2025
This report explores the move from traditional industry practices to emerging technologies, specifically the integration of artificial intelligence (AI) solutions in engineering service sectors. It highlights the increasing problem of “technology washing,” when organizations overstate (sometimes deceivingly) their technology abilities and ethics, posing challenges to accountability, transparency, and trust in various fields. The rise of AI-based solutions in sectors like autonomous mobility, manufacturing, and aerospace has exposed a contrast between ambitious future aspirations and current technological barriers. With this, the role of human knowledge in guaranteeing ethical, efficient, and clear technology incorporation becomes essential. Starting with an examination of today’s technological scene, this report tackles topics such as the buzz around autonomous systems and the difficulties of standardizing fresh innovations. It also points out the problem of organizations exaggerating
Research Report
Barriers to Adoption of Artificial Intelligence in Metal Additive ManufacturingEPR202500101/14/2025
Artificial intelligence (AI) is poised to significantly impact metal additive manufacturing (AM). Understanding how one might use AI in AM is challenging because AM experts are not AI experts, nor the other way around. This document introduces AI in AM and guides researchers in accessing relevant literature. It also discusses the hype surrounding AI in AM, the rush to publish peer-reviewed papers that use AI in AM, and the resulting uneven quality of the literature. Conclusions regarding the application of AI in both large and small enterprises are discussed. This document is intended to help illuminate AI in AM for Hands-on engineers who need to quickly understand what levels of problems they might encounter when dealing with AI in AM Engineering managers who need to stay current on emerging trends in their technical realm of responsibilities Policymakers who may not have the relevant technical expertise Faculty and students who want an introduction to AI in AM NOTE: SAE Edge Research
Research Report
Unsettled Issues Regarding Electric Vehicle Battery RecyclingEPR202403012/12/2024
In today's world, the electric vehicle (EV) industry is experiencing a remarkable boom with increasing global demand. With it, comes the surging and unprecedented need for EV batteries. Recycling these batteries has become of crucial importance, as it not only plays a vital role in ensuring the security of the battery supply chain but also serves as a key measure for reducing greenhouse gas emissions. However, there are still several issues that remain unresolved in this domain. Unsettled Issues Regarding Electric Vehicle Battery Recycling delves deep into these issues, thoroughly exploring the current state of the industry and potential solutions to drive sustainable EV battery recycling. By addressing these challenges, we can strive towards a more sustainable future in the EV sector. Click here to access the full SAE EDGETM Research Report portfolio.
Research Report
Beyond Aviation: Embedded Gaming, Artificial Intelligence, Training, and Recruitment for the Advanced Air Mobility IndustryEPR202402812/12/2024
Recent advancements in electric vertical take-off and landing (eVTOL) aircraft and the broader advanced air mobility (AAM) movement have generated significant interest within and beyond the traditional aviation industry. Many new applications have been identified and are under development, with considerable potential for market growth and exciting potential. However, talent resources are the most critical parameters to make or break the AAM vision, and significantly more talent is needed than the traditional aviation industry is able to currently generate. One possible solution—leverage rapid advancements of artificial intelligence (AI) technology and the gaming industry to help attract, identify, educate, and encourage current and future generations to engage in various aspects of the AAM industry. Beyond Aviation: Embedded Gaming, Artificial Intelligence, Training, and Recruitment for the Advanced Air Mobility Industry discusses how the modern gaming population of 3.3 million
Research Report
SAE J3016 as a Learning Device for the Driving Automation Community: Technical, Socio-technical, and Systemic LearningEPR202402912/12/2024
It is the tenth anniversary of SAE International’s Surface Vehicle Recommended Practice effort SAE J3016 to establish a nomenclature standard for driving automation systems and levels of automation. While not exhaustive, this report covers motivation, initiation, and continued development of J3016 regarding driving automation systems, noting that J3016 evolved as a learning device that facilitated the evolution of driving automation systems. It initially worked by establishing common terminology for the technical learning in the field, but over time, J3016 expanded to recognize the human roles in driving automation systems, with later iterations considering broader transportation ecosystems, including fleet operations and remote assistance centers. SAE J3016 as a Learning Device for the Driving Automation Community: Technical, Socio-technical, and Systemic Learning emphasizes ongoing learning to integrate diverse insights about technical, social, and socio-technical challenges of
Research Report
The Software-defined Vehicle: Its Current Trajectory and Execution ChallengesEPR202402711/25/2024
Original equipment manufacturers, Tier 1 suppliers, and the rest of the value chain, including the semiconductor industry, are reshaping their product portfolios, development processes, and business models to support this transformation to software-defined vehicles (SDVs). The focus on software is rippling out through the automotive sector, forcing the industry to rethink organization, leadership, processes, and future roadmaps. The Software-defined Vehicle: Its Current Trajectory and Execution Challenges assesses the state of SDVs and explores the potential hurdles to execution and examines the work being done in the industry. The goal is to evaluate whether the implementation of SDVs will encounter the same fate as electrification or autonomous technologies, which after some level of disillusionment, are expected to pick up momentum in a more mature way. Click here to access the full SAE EDGETM Research Report portfolio.
Research Report
Low-carbon Hydrogen Use Across Economic Sectors and Global RegionsEPR202402611/25/2024
There is great recognition regarding the importance of hydrogen as an energy route for the decarbonization of road vehicles. Several countries are making large investments to create products, services, and infrastructures that allow hydrogen to be used as a clean source for propulsion, but there are still many open questions. This complete hydrogen chain involves production, transformation, transport, storage, and use. Although many initiatives are seeking global production, the use of low-carbon hydrogen is not yet economically competitive. Therefore, for this industry to establish itself, and acknowledging the characteristics of each region, there needs to be more intense coordination of efforts between the different industrial and political segments. Low-carbon Hydrogen Use Across Economic Sectors and Global Regions establishes premises for the hydrogen economy and its main environmental aspects. It also includes proposals and scenarios to establish a strategy that relates to
Research Report

Latest Journal Issues

Browse All 16
Passenger Vehicle Systems
SAE International Journal of Passenger Vehicle Systems
Electrified Vehicles
SAE International Journal of Electrified Vehicles
Advances and Current Practices in Mobility
SAE International Journal of Advances and Current Practices in Mobility
Sustainable Transportation, Energy, Environment, & Policy
SAE International Journal of Sustainable Transportation, Energy, Environment, & Policy
Connected and Automated Vehicles
SAE International Journal of Connected and Automated Vehicles
Transportation Cybersecurity and Privacy
SAE International Journal of Transportation Cybersecurity and Privacy
Vehicle Dynamics, Stability, and NVH
SAE International Journal of Vehicle Dynamics, Stability, and NVH
Transportation Safety
SAE International Journal of Transportation Safety
Alternative Powertrains
SAE International Journal of Alternative Powertrains
Commercial Vehicles
SAE International Journal of Commercial Vehicles
Passenger Cars - Mechanical Systems
SAE International Journal of Passenger Cars - Mechanical Systems
Passenger Cars - Electronic and Electrical Systems
SAE International Journal of Passenger Cars - Electronic and Electrical Systems
Engines
SAE International Journal of Engines
Materials and Manufacturing
SAE International Journal of Materials and Manufacturing
Aerospace
SAE International Journal of Aerospace

Recent Books

Browse All 684
Aerospace Standards Index - 2025ASIN202502/05/2025
This valuable resource lists all Aerospace Standards (AS), Aerospace Recommended Practices (ARP), Aerospace Information Reports (AIR), and Aerospace Resource Documents (ARD) published by SAE. Each listing includes title, subject, document number, key words, new and revised documents, and DODISS-adopted documents. AMS Index - Now Available!
Reference
January 2025 AMS IndexAMSJAN-202501/24/2025
Reference
Energy Efficiency of Vehicles, Second EditionR-579-M01/02/2025
This eBook has been provided as the textbook for course number MECH ENG 5543 at Missouri State University. "Energy Efficiency of Vehicles" offers a comprehensive guide to understanding the critical relationship between energy usage and environmental impact. As we face pivotal decisions about energy in the coming decades, this book equips readers with the scientific knowledge needed to make informed, rational choices. In this updated edition, readers will explore: • Detailed calculations related to energy, power, and efficiency. • The environmental consequences of energy consumption. • Models illustrating the impact of city driving on the energy efficiency and fuel economy of cars and trucks. Ideal for students, professionals, and anyone passionate about sustainable energy solutions, this book provides the tools to analyze and improve vehicle energy efficiency, fostering a cleaner and more sustainable future.
Reference
Spacecraft System Health Management: Current Practices and Emerging TechnologiesR-56612/12/2024
Ensuring the safe and reliable operation of spacecraft is a complex task that requires advanced technologies and innovative approaches. This comprehensive guide provides a deep dive into the world of spacecraft system health management. From understanding the intricacies of spacecraft systems to exploring cutting-edge technologies like AI and digital twins, this book offers a valuable resource for anyone interested in the field. Key Features: - Clear and accessible language: The book is written for both technical experts and general readers, making it easy to understand complex concepts. - Real-world examples: Case studies and examples from actual missions bring the theoretical concepts to life. - Future-focused: The book explores emerging technologies that are shaping the future of spacecraft health management, giving readers a glimpse into the future of space exploration. Whether you're a seasoned space engineer or simply curious about the wonders of space exploration, this book
Reference
SAE International’s Dictionary of Electric and Hybrid VehiclesR-56112/04/2024
Welcome to SAE International’s Dictionary of Electric and Hybrid Vehicles, the ultimate reference for mastering the complex and fast-evolving world of electric and hybrid vehicle technologies. Designed for engineers, researchers, students, and enthusiasts, this comprehensive guide is your key to navigating the intricate vocabulary and concepts driving the future of sustainable transportation. As the automotive industry pivots toward greener, more efficient solutions, understanding the terminology and technology behind electric and hybrid vehicles is crucial. This dictionary offers precise, accessible definitions for a wide range of terms—from foundational principles to the latest innovations in battery technology, motor design, and smart charging systems. Each entry has been meticulously curated by experts to ensure accuracy and relevance, providing clear explanations that enhance both comprehension and application. Reflecting the most recent advancements in automotive engineering
Reference
Basic Science and Art of Aircraft Wreckage Reconstruction, Second EditionR-58712/02/2024
Discover the Art and Science of Aircraft Wreckage Reconstruction "Provides excellent guidance on the documentation and reconstruction process and is a good field guide for anyone investigating an aircraft accident." ― Anthony T. Brickhouse, Embry-Riddle Aeronautical University Dive into the essential aspects of aircraft crash investigation with the new edition of Basic Science and Art of Aircraft Wreckage Reconstruction. Written by industry veteran Don Knutson, this comprehensive guide covers the intricacies of investigating crashes, the mindset needed for thorough investigations, and the step-by-step processes for on-scene reconstruction. Designed for practitioners, students, and enthusiasts alike, this book offers detailed references for further reading and research. Through generic yet real-life scenarios, Knutson provides valuable insights into aircraft crash investigations. Whether you're with a government aviation agency, a manufacturer, the military, an insurance company, law
Reference
Fires in Conventional and Electrified Vehicles: Theory, Prevention, and AnalysisR-56711/19/2024
In the ever-evolving landscape of automotive technology, fire safety remains a critical concern. From the era of steam-powered vehicles to today’s cutting-edge electric and hybrid models, understanding the risks and preventive measures for automotive fires is essential for protecting lives and assets. In Fires in Conventional and Electrified Vehicles, Erbis Biscarri, a seasoned expert with extensive experience in both automotive equipment manufacturing and major car manufacturers, presents a definitive guide on the subject. This book provides a thorough exploration of the physical phenomena leading to vehicle fires, offering in-depth analysis methods and prevention strategies tailored to both traditional internal combustion engines and the latest hybrid and electric vehicles. Organized into three key sections—Theory, Prevention, and Analysis—the book delves into the fundamental concepts of fire initiation, sustenance, and propagation, covering a wide range of vehicle systems. It
Reference
Energy Efficiency of Vehicles, Second EditionR-57911/14/2024
"Energy Efficiency of Vehicles" offers a comprehensive guide to understanding the critical relationship between energy usage and environmental impact. As we face pivotal decisions about energy in the coming decades, this book equips readers with the scientific knowledge needed to make informed, rational choices. In this updated edition, readers will explore: • Detailed calculations related to energy, power, and efficiency. • The environmental consequences of energy consumption. • Models illustrating the impact of city driving on the energy efficiency and fuel economy of cars and trucks. Ideal for students, professionals, and anyone passionate about sustainable energy solutions, this book provides the tools to analyze and improve vehicle energy efficiency, fostering a cleaner and more sustainable future.
Reference
Intelligent Electric VehiclesR-58411/01/2024
Embark on a journey into the future of transportation with Intelligent Electric Vehicles. This comprehensive guide demystifies complex concepts, offering a roadmap to harness the monetization opportunities within the thriving IEV ecosystem. From management strategies to cutting-edge technology, this book provides a holistic perspective on the IEV industry. Explore real-world case studies, learn about emerging trends like cockpit intelligence and connected vehicles, and discover how to navigate the challenges and opportunities of this transformative space. Key Features: • Interdisciplinary approach: Bridges the gap between management and technology. • Real-world case studies: Grounds theoretical knowledge in practical applications. • Future-focused insights: Prepares readers for the next wave of innovations. • Monetization roadmap: Offers strategic advice for capitalizing on IEV advancements. Whether you're an automotive industry professional, technology enthusiast, or investor
Reference
By the Numbers: Principles of Automotive Parts Management, Second EditionR-57710/28/2024
In By the Numbers, industry expert Gary J. Naples offers a comprehensive guide to navigating the complexities of modern parts department management. Designed for both new and experienced professionals, this book provides a solid foundation in essential business and personnel management techniques. Understanding that effective parts management requires more than just product knowledge, the author explores the broader aspects of the role, including: • Business acumen: Develop the financial and operational skills needed to succeed. • Inventory management: Optimize stock levels and reduce costs. • Team leadership: Build and motivate a high-performing team. • Customer service: Deliver exceptional service to enhance customer satisfaction. Featuring a new self-assessment tool, Inventory Effectiveness Quotient (IEQ), this book empowers parts managers to measure and benchmark their department's performance. With clear explanations, practical examples, and real-world case studies, By the Numbers
Reference

Recently Published

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Pursuit of Realistic Vehicle Acceleration Sounds Based on Discomfort Index2024-32-005504/18/2025
Contemporary Japanese society relies heavily on vehicles for transportation and leisure. This has led to environmental concerns owing to vehicle emissions, prompting a shift toward environmentally friendly alternatives, such as clean diesel and electric vehicles. Clean diesel vehicles aim to reduce harmful emissions, whereas electric vehicles are favored because of their minimal emissions and quiet operation. However, the lack of engine noise in electric vehicles can make it difficult for drivers to perceive speed changes, potentially increasing the risk of accidents, and simply amplifying all sounds is not viable because it may cause discomfort. Therefore, this study explored how deviations from expected engine sounds affect the perceived sound quality and vehicle performance assessment. Unlike traditional gasoline-powered and clean diesel vehicles, electric vehicles produce very little running noise, which makes road surface noise more prominent. Given the novelty of electric
Nitta, Misaki, Ishimitsu, Shunsuke, Fujikawa, Satoshi, Iwata, Kiyoaki, Niimi, Mayuko, Kikuchi, Masakazu, Matsumoto, Mitsunori
Technical Paper
Evaluation of Portable Emission Measurement Systems (PEMS) Accuracy by Simultaneous Measurement of PEMS and Laboratory-Based Analyzers *2024-32-011304/18/2025
With growing concern to protect the atmosphere, the stringency of vehicle emission regulations is increasing annually [1,2]. Notably, evaluations of real driving emissions (RDEs) using portable emission measurement systems (PEMS) have been mandated for light duty vehicles (LDVs) in regions, such as the EU, China, India, and Japan [3,4]. Additionally, RDEs have attracted attention in motorcycles and was investigated in the effect study of the environmental step Euro 5 [5]. However, some inherent problems remain with RDE measurements using the PEMS on motorcycles. Due to the smaller engine displacement and fewer cylinders associated with motorcycles, resulting in lower exhaust gas flow rates, the measurement accuracy of the PEMS may be lower than that of the LDVs. Furthermore, exhaust emissions can be affected by the additional weight of the PEMS when mounted on motorcycles. This study investigated the accuracy of the PEMS in measuring motorcycle emissions by simultaneously measuring
Matsuoka, Masahiro, Hirai, Hiroshi, Ito, Takayuki
Technical Paper
Operating Characteristics of an Automotive Adjustable-Field Permanent Magnet Motors with 3D Magnetic Paths and Asymmetric Magnet Arrangement2024-32-002704/18/2025
This paper describes a three-dimensional structure of an adjustable field magnetization permanent magnet (PM) motor and a high-power density rotor structure with asymmetric permanent magnet arrangement for both high torque and high efficiency operation in the high speed and low torque range. 3D-FEA has confirmed that it is possible to achieve both high torque density and adjustable field magnetization. Load testing using the prototype proposed motor confirmed that high motor efficiency can be achieved even during high-speed operation.
Hiyoshi, Yutaro, Doi, Kotaro, Noguchi, Toshihiko
Technical Paper
Development of Higher Clarity Injection Molded Windscreen for Motorcycles2024-32-004004/18/2025
The windscreen is one of the key elements to enhance passenger comfort of touring motorcycle. The clarity through the windscreen should not discomfort the rider. The discomfort we discuss here mainly refers to three factors: the “distortion,” the “blur,” and the “transparency.” Introduced in this paper is the technical measures to achieve sufficient clarity by the injection molding method. Firstly, with respect to the “distortion,” we determined the main cause was local unevenness of plate thickness. As the uneven thickness were related to the accuracy of the die, we clarified the tolerable zone and carried out higher precision machining of the die to satisfy the requirements. Regarding the “blur,” we analyzed the refractive power of the windscreen and found the main cause of blur is the microscopic roughness on the surface. As the microscopic roughness were attributable to the die surface, we clarified the tolerable zone and established the polishing conditions satisfactory for the
Yamada, Atsushi, Endo, Sakae
Technical Paper
Investigation on the Wear Regime of Plastic Gears Sliding Against Metal Gears2024-32-009904/18/2025
The use of plastic gears has expanded due to their lightweight properties, low noise emission, and cost-effective manufacturing. For instance, in the transportation equipment industry, some metal gears are being replaced with plastic gears. To achieve further size and weight reduction, gears must be able to withstand higher loads without damage. Gears have various modes of damage. Since there are different types of wear, each with different factors, it is important to identify the factors and take appropriate countermeasures. In gear meshing, there are many factors that affect wear, so restricted-factor tests are required to confirm the effectiveness of countermeasures. The purpose of this study is to elucidate the wear regime in high-load gear meshing and then to establish a simplified evaluation method replicating the meshing of gears for wear resistance focusing on the relative sliding between the two surfaces of metal and plastic. In the evaluation, changes in wear morphology over
Yamamoto, Jimpei, Suzuki, Takaharu, Ako, Natsuki, Iwasaki, Shinya, Kurita, Hirotaka
Technical Paper
A Study on Optimal Combinations of Winding and Cooling Methods for Downsizing Power Units in Motorcycles2024-32-000704/18/2025
In commercially available electric motorcycles, there is a notable shift in the cooling method, moving from air cooling to water cooling, and in the winding method, moving from concentrated winding to distributed winding, as the output increases. This shift occurs around 8 to 10 kW. However, there is a paucity of empirical investigations examining these combinations to ascertain their optimality. In order to verify this trend, a verification model has been constructed which allows for the comparison of the capacity and weight of the motor and cooling system according to the vehicle’s required output and thermal performance. A comparison and verification of the combinations of winding methods (concentrated winding or segment conductor distribution winding) and cooling systems (water-cooled or air-cooled) was conducted using the model that had been constructed. In the motor designed for this study, when the maximum output of the vehicle was 35 kW or less (European A2 license), the total
Otaki, Ryota, Tsuchiya, Teruyuki, Sakai, Yu, Yamauchi, Takuya, Shimizu, Tsukasa
Technical Paper
Dynamic Analysis of Intake and Exhaust Valve Motion in a High-Performance 4-Stroke Engine. Part1 - Experimental Measurement of Valve Motion Using a High-Frequency Laser Sensor2024-32-008304/18/2025
The motion of the intake and exhaust valves plays a pivotal role in determining operational efficiency and performance, especially in high-specific power 4-stroke engines. At high rpm levels, the dynamic behavior of the valve may deviate from the kinematic model established during the design phase. This discrepancy arises due to the high accelerations and forces to which the valve and other components of the valvetrain system are subjected. Notably, under such conditions, the valve may detach from the cam profile at the conclusion of the opening stroke and can exhibit a bouncing behavior during the closing stroke. Moreover, the elasticity of all valvetrain system elements introduces additional complexities. Factors such as timing chain elongation, camshaft carrier deformation, and valve stem compression can contribute to a deviation in phase compared to the initially defined kinematics. Within this context, the direct measurement of the valves motion represents fundamental information
Grilli, Niccolò, Romani, Luca, Raspanti, Sandro, Bosi, Lorenzo, Ferrara, Giovanni, Trassi, Paolo, Fiaschi, Jacopo, Guarducci, Edoardo
Technical Paper
Assessing Lithium-ion Battery Functionality Post-Thermal Management with Water Mist2024-32-012204/18/2025
The danger of lithium-ion batteries in electric vehicles (EVs) is intensified when they are used at inappropriate temperatures, leading to self-heating and eventually contributing to thermal runaway. Nevertheless, there is uncertainty through the safety of reusing batteries after they have been exposed to heat damage and water mist from fire extinguishers. To address these concerns, this study aimed to experimentally investigate the impact of temperature on batteries and introduce a thermal management using a water mist. Subjecting a battery to a temperature of 100°C for a duration of 39 minutes can immediately detect inoperability from a sudden drop in voltage. The use of water mist was proposed to rapidly mitigate the heat production inside the battery. The state of health (SOH) and the impedance were employed to confirm the battery’s functionality after exposure to thermal abuse and water spraying. The SOH of fresh cells was measured as a reference line for comparison to tested
Trinuruk, Piyatida, Patthathum, Pathomporn, Jumnongjit, Apiwit
Technical Paper
Impact of Ordinal Proximity of Frequency Components on the Auditory Perception of Engine Knocking2024-32-003204/18/2025
This study examines the acoustic properties of engine-knocking sounds in gasoline engines, arising from misfires during spark ignition that negatively affect driving performance. The aim was to understand the frequency characteristics of acceleration sounds and their connection to the proximity of the order components. The study also explores “booming,” where two different frequencies of sounds occur simultaneously, potentially linked to the unpleasant nature of engine knocking. Using a sinusoidal model, we generated engine acceleration sound models with 5th-, 10th-, and 15th-order components, including engine knocking. Two types of sound stimuli were created: one with the original amplitude (OA) and one with a constant amplitude (CA) for each component order, emphasizing the order-component proximity in CA sounds. Aural experiments with 10 participants in an anechoic room using headphones and the MUSHRA method revealed an inverse relationship between OA and CA ratings as the component
Suzuki, Ryuhei, Ishimitsu, Shunsuke, Nitta, Misaki, Sakakibara, Mika, Hakozaki, Tomoyuki, Fujikawa, Satoshi, Iwata, Kiyoaki, Matsumoto, Mitsunori, Kikuchi, Masakazu
Technical Paper
A Power Split eCVT Hybrid for Sustainable Urban Mobility2024-32-002904/18/2025
The main drivers for powertrain electrification of two-wheelers, motorcycles and ATVs are increasingly stringent emission and noise limitations as well as the upcoming demand for carbon neutrality. Two-wheeler applications face significantly different constraints, such as packaging and mass targets, limited charging infrastructure in urban areas and demanding cost targets. Battery electric two wheelers are the optimal choice for transient city driving with limited range requirements. Hybridization provides considerable advantages and extended operation limits. Beside efficiency improvement, silent and zero emission modes with solutions allowing fully electric driving, combined boosting enhances performance and transient response. In general, there are two different two-wheeler base categories for hybrid powertrains: motorcycles featuring frame-integrated internal combustion engine (ICE) and transmission units, coupled with secondary drives via chain or belt; and scooters equipped with
Schoeffmann, W., Fuckar, G., Hubmann, C., Gruber, M.
Technical Paper
Visualization of Atomized Droplet Behavior and Distribution under Two-Layer Multiphase Flow in a Urea SCR Systems2024-32-008104/18/2025
Urea SCR system, installed in diesel engine vehicles such as trucks and agricultural machinery, is widely used as an exhaust gas aftertreatment system that efficiently purifies NOx, an environmentally harmful substance. Furthermore, the Urea SCR systems may be installed in hydrogen/carbon-neutral fuel engines, and biofuel aircraft engines aiming to achieve carbon neutrality. However, an important problem is the degradation of NOx purification performance caused by urea crystallization due to an undesired reaction of urea water solution (UWS) and clogging of the exhaust pipe due to the formation of deposits caused by an unknown number of atomized UWS behaviors, mainly during idling and low-speed operation when the pipe temperature is relatively low. The problem is that the UWS behavior of the atomized UWS is not well understood. To solve these problems, it is necessary to clarify the complex two-phase flow phenomenon of gas and droplets in the exhaust pipe, which is still unknown. We
Ono, Joe, Nohara, Tetsuo, Nara, Shotaro, Kawamoto, Yuki, Fukushima, Naoya, Ochiai, Masayuki
Technical Paper
Dynamic Analysis of Intake and Exhaust Valve Motion in a High-Performance four Stroke Engine. Part 2 - Development of a Numerical Model for the Simulation of the Valvetrain2024-32-008404/18/2025
The intake and exhaust valve motion have, as known, a pivotal role in determining engine operation and performances. When dealing with high specific power engines, especially at high rpm, the dynamic behavior of the valve can differ from the kinematic one defined during the design phase. This is related to the high acceleration and forces to which the valve and the other components of the valvetrain system are subjected. In particular, the valve can detach from the cam profile at the end of the opening stroke, and it can show a bouncing behavior during the closing stroke. In addition, all the elements of the valvetrain system are not infinitely rigid and aspects such as the timing chain elongation, the camshaft torsion and the valve stem compression can determine a change in phase with respect to the kinematic one. Since the high complexity level of valvetrains, advanced numerical simulations are mandatory to deeply analyze the behavior of the whole mechanism and each subsystem. The
Tarchiani, Marco, Romani, Luca, Raspanti, Sandro, Bosi, Lorenzo, Ferrara, Giovanni, Trassi, Paolo, Fiaschi, Jacopo
Technical Paper
Dynamic Nonlinear Viscoelastic Measurements of Vehicle Seat Components for Ride Comfort Evaluation2024-32-005104/18/2025
Ride comfort is an important factor in the development of vehicles. Understanding the characteristics of seat components allows more accurate analysis of ride comfort. This study focuses on urethane foam, which is commonly used in vehicle seats. Soft materials such as urethane foam have both elastic and viscous properties that vary with frequency and temperature. Dynamic viscoelastic measurements are effective for investigating the vibrational characteristics of such materials. Although there have been many studies on the viscoelastic properties of urethane foam, no prior research has focused on dynamic viscoelastic measurements during compression to simulate the condition of a person sitting on a seat. In this study, dynamic viscoelastic measurements were performed on compressed urethane foam. Moreover, measurements were conducted at low temperatures, and a master curve using the Williams–Landel–Ferry (WLF) formula (temperature–frequency conversion law) was created.
Kamio, Chihiro, Yamaguchi, Takao, Maruyama, Shinichi, Hanawa, Kazuto, Iwase, Tsutomu, Hayashi, Tatsuo, Sato, Toshiharu, Mogawa, Hajime
Technical Paper
Dynamic Modeling of an off-Road Vehicle with Whoops Behavior2024-32-008004/18/2025
Off-road vehicle demand is on the rise, particularly in North America. In connection with this trend, there is a demand for dynamic modeling to describe the behavior of off-road vehicles when driving terrains surfaces with successive bumps. However, conventional dynamic models has been insufficient in representing the situation where the tire-ground contact and detachment states switch successively during whoops behavior. Therefore, in this study, rigid-body multibody dynamics methodology was employed to model the vehicle and conduct numerical simulations. Numerical simulations were conducted using the constructed vehicle model, demonstrating that the behavior of off-road vehicles in whoops closely resembles the actual phenomenon.
Inoue, Tsuyoshi, Ejiri, Haruto, Heya, Akira, Yoshida, Masahiro
Technical Paper
Fatigue Analysis of Motorcycle Rear Swing Arm on Different Road Surfaces2024-32-004604/18/2025
The rear swing arm, a crucial motorcycle component, connects the frame and wheel, absorbing the vehicle’s load and various road impacts. Over time, these forces can damage the swing arm, highlighting the need for robust design to ensure safety. Identifying potential vulnerabilities through simulation reduces the risk of failure during the design phase. This study performs a detailed fatigue analysis of the swing arm across different road conditions. Data for this research were collected from real-vehicle experiments and simulation analyses, ensuring accuracy by comparing against actual performance. Following CNS 15819-5 standards, road surfaces such as poorly maintained, bumpy, and uneven roads were tested. Using Motion View, a comprehensive multi-body dynamic model was created for thorough fatigue analysis. The results identified the most stress-prone areas on the swing arm, with maximum stress recorded at 109.6N on poorly maintained roads, 218.3N on bumpy surfaces, and 104.8N on
Chiou, Yi-Hau, Hwang, Hsiu-Ying, Huang, Liang-Yu
Technical Paper
Study on the Optimal Pre-Chamber Geometry for Active Pre-Chamber Gas Engines2024-32-002304/18/2025
In a pre-chamber engine, fuel in the main-chamber is ignited and combusted by the combustion gas injected from the pre-chamber. Therefore, further fuel dilution is possible and thermal efficiency can be also improved. However, adding a pre-chamber to an engine increases the number of design parameters which have a significant impact on the main combustion and the exhaust gas. Then, in this study, the optimum geometry of the pre-chamber in an active pre-chamber gas engine was investigated. The considered parameters were the volume of pre-chamber, the diameter of a nozzle hole, and the number of nozzle holes. 18 types of pre-chambers with different geometries were prepared. Using these pre-chambers, engine experiments under steady conditions were conducted while changing the conditions such as engine speeds, mean indicated pressure and air excess ratio. Based on the experimental data, neural network models were constructed that predict thermal efficiency, NOx and CO emissions from the
Yasuda, Kotaro, Yamasaki, Yudai, Sako, Takahiro, Takashima, Yoshitane, Suzuki, Kenta
Technical Paper
Local and Global Entropy Generation of Topographically Optimized Porous Reactors in Reaction-Diffusion Systems Considering Coupling Effects between Heat and Mass Transfer2024-32-006904/18/2025
As the automotive sector shifts towards cleaner and more sustainable technologies, fuel cells and batteries have emerged as promising technologies with revolutionary potential. Hydrogen fuel cell vehicles offer faster refueling times, extended driving ranges, and reduced weight and space requirements compared to battery electric vehicles, making them highly appealing for future transportation applications. Despite these advantages, optimizing electrode structures and balancing various transport mechanisms are crucial for improving PEFCs’ performance for widespread commercial viability. Previous research has utilized topology optimization (TO) to identify optimal electrode structures and attempted to establish a connection between entropy generation and topographically optimized structures, aiming to strengthen TO numerical findings with a robust theoretical basis. However, existing studies have often neglected the coupling of transport phenomena. Typically, it is assumed that a single
Tep, Rotanak Visal Sok, Long, Mengly, Alizadeh, Mehrzad, Charoen-amornkitt, Patcharawat, Suzuki, Takahiro, Tsushima, Shohji
Technical Paper
Human Model on Multi-Body Dynamics Simulation of Motorcycle2024-32-000504/18/2025
The possibilities and challenges of adding a rider model to the motorcycle dynamics simulation were investigated for the future planning of a full virtual test. The human model was added to a multi-body dynamics model that reproduces the equations of motion of a motorcycle, called the 10 degrees of freedom (10-DoF) model. The human model is composed from multiple masses and joints, and the steering angle can be controlled by determining the angle of the arms and shoulder. To study the effect of this model, three distinct simulations were carried out: ‘the eigenvalue analysis’, ‘the steady-state circular test simulation’ and ‘the slalom running simulation’. In the eigenvalue analysis, the eigenvalues of the wobble mode shifted to a stable side in the root locus when both hands were fixed on the handlebars. As a result of the slalom running simulation, the response of the handlebar control through the human model produced a more convex trajectory than a direct control of the steering
Ueki, Motohito, Takayama, Akihiro, Yabe, Noboru
Technical Paper
Traction Voltage Level in Two-Wheelers: Considerations on Safety and Performance2024-32-006204/18/2025
Most electric 2-wheelers on the market today seek to replace combustion engine vehicles from 50cc to 150cc which equates to an electric motor power between 2 and 12 kW. The traction voltage level of these vehicles is mostly between 44V and 96V. However, the actual choice of voltage on a specific vehicle seems to be arbitrary and higher voltage does not necessarily correlate with higher motor power. This paper seeks to highlight considerations and tradeoffs which feed the choice of traction voltage levels. Important criteria are electrical safety standards and their impact on vehicle electrical architecture, the performance and availability of key electronics parts such as capacitors, MOSFETs, and gate drivers, while also highlighting functional safety aspects. This paper shows by a comprehensive analysis of the motor drive that for the vehicle class mentioned above the traction voltage level can be kept below 60V without any performance impact, while also ensuring electrical and
Schmitt, Stefan
Technical Paper
Research on Intake Sound Tuning Method by Valve Timing Modification for Enhance Sound Quality in V6 Outboard Engine2024-32-005904/18/2025
This paper explores methods to enhance the sound quality of V6 outboard engines. Previous research in the boat and outboard engine domain has underscored the importance of enhancing sound quality. Specific preferences and desired directions for outboard engine sound quality have been identified. It’s been suggested that controlling intake sound and gear noise is important to achieving desired sound quality according to customer preferences. However, there are few examples of methods for achieving this. This study aims to develop methods for enhancing sound quality by emphasizing low-frequency sounds through intake sound. Initially, various methods were evaluated, and intake valve timing modification was chosen. Simple simulations confirmed that delaying valve timing for some cylinders may introduce characteristics that are not present in conventional cases. Subsequent 1D simulations identified optimal intake valve timing, balancing intake pressure characteristics and horsepower
Muramatsu, Hideta, Matsumoto, Taro, Naoe, Gaku, Kondo, Takashi
Technical Paper
Real-Time Control of Hydrogen Injection in a PFI Internal Combustion Engine based on an Online Physics-Based Model for Estimating Trapped Air and EGR2024-32-010304/18/2025
The use of hydrogen in port fuel injection (PFI) engines faces challenges related to abnormal combustions that must be addressed, especially in transient operation. The in-cylinder air-to-fuel ratio and the amount of trapped exhaust gas have a significant impact on the probability of abnormal combustion as well as NOx emissions, and should be real-time monitored in hydrogen engines. Thus, the real-time estimation of the composition and thermodynamic state of the trapped gas mixture is crucial during transient operations, although highly challenging. This study proposes an on-line real-time physics-based MIMO (Multi-Input-Multi-Output) model to accurately estimate the amount of trapped air and exhaust gas in the cylinder at the intake valve closing (IVC) event, based on the instantaneous in-cylinder pressure measurement. With proper estimation accuracy, the injector can be controlled to correctly provide the amount of fuel necessary to achieve the target air-to-fuel ratio (AFR) and
Galli, Claudio, Ciampolini, Marco, Drovandi, Lorenzo, Romani, Luca, Balduzzi, Francesco, Ferrara, Giovanni, Vichi, Giovanni, Minamino, Ryota
Technical Paper
Prediction Method of Strength Robustness Affected by Arc Welding Sectional Dimensions2024-32-003804/18/2025
The arc welding process is essential for motorcycle frames, which are difficult to form in one piece because of their complex shapes, because a single frame has dozens of joints. Many of the damaged parts of the frames under development are from welds. Predicting the strength of welds with high reliability is important to ensure that development proceeds without any rework. In developing frames, CAE is utilized to build up strength before prototyping. Detailed weld shapes are not applicable to FE models of frames because weld shapes vary widely depending on welding conditions. Even if CAE is performed on such an FE model and the evaluation criteria are satisfied, the model may fail in the actual vehicle, possibly due to the difference between CAE and actual weld bead geometry. Therefore, we decided to study the extent to which the stresses in the joint vary with the variation of the weld bead geometry. Morphing, a FE modeling method and design of experiment method, was utilized to
Hada, Yusuke, Sugita, Hisayuki
Technical Paper
Necessity of Body Torsional Rigidity of Personal Mobility Vehicles (PMVs) with an Inward Tilting Mechanism2024-32-001304/18/2025
In traditional four-wheeled automobiles, the imbalance between the roll moment, which is the product of the centrifugal force during a turn acting on the center of gravity and the height of the center of gravity, and roll stiffness, which is the product of the left-right difference in tire vertical load and the tread width and commonly used among automotive suspension engineers, of the front and rear sections necessitates body torsional rigidity. However, there is a lack of specific cases and guidelines for constructing the body structure of three-wheeled PMVs (Personal Mobility Vehicles) with a tilting mechanism from the perspective of vehicle dynamics characteristics. In this paper, the basic considerations related to the dynamics of such three-wheeled PMVs are investigated. We use the term “torsional rigidity” to refer to the stiffness as the torsional deformation of the body itself, and the term “roll stiffness” to refer to the moment that counteracts the roll moment during a turn
Haraguchi, Tetsunori, Kaneko, Tetsuya
Technical Paper
Statistical Analysis of Data Acquired from Propagating Flames in Gasoline Engines Using a Multiple Ion Probe2024-32-003504/18/2025
Multiple-ion-probe method consists of multiple ion probes placed on the combustion chamber wall, where each individual ion probe detects flame contact and records the time of contact. From the recorded data, it is also possible to indirectly visualize the inside of the combustion chamber, for example, as a motion animation of moving flame front. In this study, a thirty-two ion probes were used to record flames propagating in a two-stroke gasoline engine. The experiment recorded the combustion state in the engine for about 3 seconds under full load at about 6500 rpm, and about 300 cycles were recorded in one experiment. Twelve experiments were conducted under the same experimental conditions, and a total of 4,164 cycles of signal data were obtained in the twelve experiments. Two types of analysis were performed on this data: statistical analysis and machine learning analysis using a linear regression model. Statistical analysis calculated the average flame detection time and standard
Yatsufusa, Tomoaki, Okahira, Takehiro, Nagashige, Kohei
Technical Paper
Novel Statistical Modelling-Based Approach for Exhaust Mass Flow Calculation in Motorcycles2024-32-007204/18/2025
The exhaust mass flow measurement for motorcycles poses a unique challenge due to presence of pulsations arising from an unfavorable combination of the engine displacement-to-exhaust system volume ratio and the long or even unequal ignition intervals. This pulsation phenomenon significantly impacts the accuracy of the differential pressure-based measurement method commonly employed in on-board measurement systems for passenger cars. This paper introduces an alternative approach calculating exhaust mass flow in motorcycles, focusing on statistical modelling based on engine parameters. The problem at hand is rooted in the adverse effects of pulsations on the differential pressure-based measurement method used in the EFM. The unfavorable combination of engine characteristics specific to motorcycles necessitates a novel approach. Our proposed alternative involves utilizing readily available OBD parameters, namely engine speed and calculated engine load as there is mostly no data for intake
Schurl, Sebastian, Sturm, Stefan, Schmidt, Stephan, Kirchberger, Roland
Technical Paper